The four processes of the cutting machine and the straight cutting machine each have their unique advantages and applicable scenarios, and which one is better depends on multiple factors such as production demand, budget, and processing complexity. Here is a detailed comparison between the two:
1、 Functions and Applications
Four process cutting machine
Functional features: Usually equipped with four high-power spindles, each spindle can be equipped with different cutting tools to complete various processes such as cutting, punching, milling, cutting, carving, etc.
Application scenario: Suitable for simple processing requirements, such as cutting and punching of panel furniture such as cabinets and wardrobes. Its cost-effectiveness is relatively high, suitable for small and medium-sized furniture manufacturers with limited budgets.
Direct discharge cutting machine
Functional features: Adopting an inline tool magazine design, equipped with an automatic tool changing device, which can quickly change tools and meet the processing needs of multiple processes and high efficiency. The knife magazine has a large capacity and can handle complex door panel patterns.
Application scenario: Suitable for complex processing requirements that require multiple process combinations, such as door panel styling. For enterprises pursuing high production capacity, the fast tool changing feature of the direct cutting machine is more attractive.
2、 Production efficiency and accuracy
Four process cutting machine: Although it can complete multiple processes, its four main axes are fixed, which may require multiple clamping and adjustment when processing complex workpieces, affecting production efficiency. Meanwhile, due to the limited number of spindles, it may not be possible to meet all machining requirements simultaneously.
Direct cutting machine: With an automatic tool changing device, different cutting tools can be quickly switched to achieve continuous processing in multiple processes, improving production efficiency. Meanwhile, due to its large tool storage capacity, it can be equipped with a wider variety of cutting tools to meet more processing needs. In terms of accuracy, direct discharge cutting machines usually use high-precision sensors and control systems, which can achieve finer processing.
3、 Cost and Maintenance
Four process cutting machine: Due to its relatively simple structure, its cost is usually lower than that of a straight row cutting machine. Meanwhile, due to its limited and fixed number of spindles, maintenance and upkeep are relatively simple.
Direct discharge cutting machine: Although the cost is high, its efficient production capacity and wide processing range can bring higher profits to the enterprise. In terms of maintenance, due to its relatively complex structure, regular professional maintenance and upkeep are required.
4、 Choose Suggestions
Considering production needs: If the main processing is simple panel furniture and the budget is limited, a four process cutting machine may be a more economical choice. If you need to process complex door panels or pursue high production capacity, it is recommended to choose a direct cutting machine.
Considering long-term benefits: Although the cost of direct discharge cutting machines is relatively high, their efficient production capacity and wide processing range can bring higher long-term benefits to enterprises. Therefore, when choosing, it is necessary to comprehensively consider factors such as equipment cost, production efficiency, processing quality, and long-term benefits.
In summary, both the four processes of the cutting machine and the straight row have their own advantages and disadvantages. The specific choice of which one is better needs to be comprehensively considered based on multiple factors such as production demand, budget, and processing complexity.
